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Home » Milling Machine

Milling Machine

A milling machine is heavy industrial equipment that uses rotary cutters to remove material from a work piece moving forward in a direction at a specified angle with the axis of the tool. Milling Machines are the most commonly used processes in the industry. It operates solely on the principle of rotary motion.

In the vertical mill the spindle axis is vertically oriented. Milling cutters are held in the spindle and rotate on its axis. The spindle can generally be extended (or the table can be raised/lowered, giving the same effect), allowing plunge cuts and drilling. There are two subcategories of vertical mills: the bed mill and the turret mill.

  • A turret mill has a stationary spindle and the table is moved both perpendicular and parallel to the spindle axis to accomplish cutting. Turret mills often have a quill which allows the milling cutter to be raised and lowered in a manner similar to a drill press. This type of machine provides two methods of cutting in the vertical (Z) direction: by raising or lowering the quill, and by moving the knee.

  • In the bed mill, however, the table moves only perpendicular to the spindle's axis, while the spindle itself moves parallel to its own axis.

  • Turret mills are generally considered by some to be more versatile of the two designs. However, turret mills are only practical as long as the machine remains relatively small. As machine size increases, moving the knee up and down require considerable effort and it also becomes difficult to reach the quill feed handle (if equipped). Therefore, larger milling machines are usually of the bed type.

    A horizontal mill has the same sort of x – y table, but the cutters are mounted on a horizontal arbor (see Arbor milling) across the table. Many horizontal mills also feature a built-in rotary table that allows milling at various angles; this feature is called a universal table. While end mills and the other types of tools available to a vertical mill may be used in a horizontal mill, their real advantage lies in arbor-mounted cutters, called side and face mills, which have a cross section rather like a circular saw, but are generally wider and smaller in diameter. Because the cutters have good support from the arbor and have a larger cross-sectional area than an end mill, quite heavy cuts can be taken enabling rapid material removal rates. These are used to mill grooves and slots. Plain mills are used to shape flat surfaces.

    Universal Milling Machine
    Universal Milling Machine is manufactured using best grade materials and is available in various sizes and shapes of cutters. All these milling machines are effective in operations and are easy to maintain. The range of milling machines are outfitted with advanced features and is rapid in their operation.

    FEATURES

    • Base: The Base of Heavy Rigid Casting Serving also as Coolant Tank. It Provides a suitable platform for Robust Operation

    • Column: The Column is again of Rigid Built. Traces are Hand Scraped and Lapped/ Ground.

    • Knee: The Heavy Knee is made as a Box and Rests on a Vertical Column Equipped with Thrust Bearing and Protected from Dirt and Chips by Telescopic Covers. The Moveable Parts inside are Protected foreign matter and Coolant, The Knee being closed at the Upper End. All the Hand Wheels are Relatable. The Automatic Feeds in all three Directions are limited by means of Adjustable Feed Trip.

    • Table: The Work Table is of a very Sturdy Construction and the Dovetail is Provided with an Adjustable gib. The Table has 3 T-Slots and is Provided with Coolant Channels. In the Construction of the Milling Machine Special Importance is Attached to Sturdy Construction of the Base of the Table. A Graduated Scale is Placed in order to obtain an Exact Angle Adjustment up to 45 at either Side. The Working Pressure of the Table Lead Screw is taken up though Pressure Thrust Bearings.

    • Power Drive: The though an Electric Motor Flange Mounted at the Rear of the Machine. Clutch Levers are Placed within Reach on Both Side of the Column. The Driving Shafts and Spindle Shaft are bedded in Roller and Ball Bearing Respectively.

    • Over Arm: The Exceptionally (Rectangular) Over Arm gives the Milling Arbor a Very Rigid Support. The Over Arm Slides Horizontally in the Dovetail Guide in Column and Can be Clamped against the Solid Location Side of Column. The Arbor Support Fixed in the Over Arm is Moveable and Can be Adjusted and Fixed in any Position. The Heavy Pair of Braces Securely Hold the Arbor and the Over Arm together thus ensuring Accuracy even under the Heaviest Cut.

    Universal Milling Machine
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    Technical Specifications
    Model SUM-1B SUM-2B SUM-3B SUM-4B SUM-5B SUM-6B SUM-7B
    Table
    WORKING SURFACE 1100*270 1300*290 1400*350 1600*360 1800*400 2000*450 2300*500
    SWIVEL + - 45 DEGREE + - 45 DEGREE + - 45 DEGREE + - 45 DEGREE + - 45 DEGREE + - 30 DEGREE FIX
    T-SLOT NOS/ SIZE 3/17 3/17 3/17 3/17 5/17 5/20 5/20
    T-SLOT CENTRE 60 65 80 90 80 90 95
    DIST. FROM SPINDLE MAX/MIN 350-0 400-0 475-0 550-0 550-50 600-50 600-50
    X-LONGITUDINAL TRAVEL 500 650 775 900 1100 1250 1300
    Y-CROSS TRAVEL 180 205 255 305 450 500 550
    Z-VERTICAL TRAVEL 350 400 475 550 600 650 650
    Feeds
    NO. OF FEEDS 9 18 18 18 18 18 18
    RANGE OF LONGITUDINAL FEED/MIN 13-200 13 TO 305 13 TO 305 13 TO 305 13 TO 305 13 TO 305 13 TO 305
    RANGE OF CROSS FEED/MIN 13-200 13 TO 305 13 TO 305 13 TO 305 13 TO 305 13 TO 305 13 TO 305
    RANGE OF VERTICAL FEED/MIN 5-100 2.5 TO 62 2.5 TO 62 2.5 TO 62 2.5 TO 62 2.5 TO 62 4 TO 90
    NO. OF RAPID FEEDS 1 2 2 2 2 2 2
    LONGITUDINAL RAPID FEED/MIN 700 735, 1065 735, 1065 735, 1065 735, 1065 735, 1065 500, 735
    CROSS RAPID FEED/MIN 700 735, 1065 735, 1065 735, 1065 735, 1065 735, 1065 500, 735
    VERTICAL RAPID FEED/MIN 240 147, 210 147, 210 147, 210 147, 210 147, 210 165, 25O
    Spindle
    NO. OF SPINDLE SPEEDS 9 9 18 18 18 18 18
    RANGE OF SPINDLE SPEEDS (RPM) 45 to 1100 45 to 1100 35 to 1800 35 to 1800 35 to 1800 35 to 1800 40 TO 2000
    SPINDLE TAPER ISO 40 ISO 40 ISO 40 ISO 40 ISO 40 ISO 50 ISO 50
    ARBOUR DIAMETER 25.4 25.4 25.4 25.4 25.4 25.4 40
    Electrical
    MAIN MOTOR 3 H.P 3 H.P 5 H.P 7.5 H.P 7.5 H.P 10 H.P 10 H.P
    FEED MOTOR 2 H.P 2 H.P 2 H.P 2 H.P 3 H.P 3 H.P 3 H.P
    COOLANT MOTOR 0.1 H.P 0.1 H.P 0.1 H.P 0.1 H.P 0.1 H.P 0.1 H.P 0.1 H.P
    Dimensions (Approx.)
    OVERALL LENGTH 1600 1850 2000 2100 2500 2700 2800
    OVERALL WIDTH 1400 1600 1750 1950 2500 2600 2700
    OVERALL HEIGHT 1550 1680 1800 1880 2400 2700 2800
    NET WEIGHT KG. 2000 2600 3300 3700 4200 5000 6500
    GROSS WEIGHT KG. 2200 2900 3600 4000 4600 5700 7500



    Slotting Machine
    Our offered range of Slotting Machine is a retuning tool which consists of ram holding the tool reciprocates the cutting action and vertical axis of the tool while downward stroke. These slotting machines are used in industries for precise planning and slotting of materials.

    Slotting Machine
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    Specifications
    Model SSM-125 SSM-150 SSM-200 SSM-250 SSM-300 SSM-375 SSM-450 SSM-500
    Working Stroke 125 150 200 250 300 375 450 500
    Length of Ram 200 560 560 735 810 900 1300 1300
    Vertical Adjustment of Ram 90 150 150 250 300 300 325 325
    Center of Cutting Tools of Col 165 250 250 380 455 550 750 750
    Working Surface of Table 200 280 280 355 500 600 900 900
    Longitudinal Transverse of Table 165 250 250 300 530 530 800 800
    Bore of Base 28 38 38 75 75 75 100 100
    Cross Transverse of Table 215 250 250 300 455 500 600 600
    Table Top to Tam 200 330 330 380 400 525 700 700
    No. of Speeds 2 2 2 2 4 4 6 6
    Range of Speeds 90-170 60-150 60-150 46-70 20-70 20-70 20-70 20-70
    Motor Recommended 1 H.P. 1.5H.P. 1.5H.P 2H.P. 3H.P. 3H.P. 5H.P. 7.5H.P
    R.P.M of Motor 1440 1440 1440 1440 960 960 960 960
    Approx. Weight (Kg) 350 800 800 1100 1500 2000 4500 4500
    Gross Weight (Kg) with Packing 450 950 950 1300 1800 2500 5000 5000


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